Doors
Skill Level: Medium
All You Need
Door, hinges, sander or sandpaper, screws, marking gauge, chisel, power drill, planer, mallet, panel or circular saw, electric screwdriver, tape measure and try square.
Why Do Doors Matter?
Obviously, doors provide privacy in the home and help retain heat and keep cold out. However, they also have a decorative function, providing an attractive divider between two rooms whilst enhancing the décor in the process. Gates are not a first line of security, but they are useful for keeping out unwanted visitors, especially the four-footed variety. A quality door or gate also creates the right first impression.
Step-By-Step
Most doors come in standard sizes. You can
shave off up 19mm from a panel door, but only
10mm all round from a flush door, as its
internal structure is weaker
When thinking about how to trim your door,
remember doors need to be smaller than
frames
Flush exterior doors should be 2mm smaller all
round and panelled doors 3mm.
To measure how much of the door to remove,
put it in place, supported by wedges. Lightly
mark with a soft pencil where to plane down
the wood.
If there is more than 5mm of wood to remove,
lay the wood flat, saw it and then plane down
the final part

When planing, use strokes with grain along the
long edges and plane towards the centre at
corners, to avoid cutting or splitting the wood.
Be sure to check the door against the
doorframe regularly while cutting it down
When the fit is right, plane a gentle slope onto
each door stile towards doorstop. This will stop
the top and bottom of the door from sticking
Attach hinges. Hold door in place and mark
positions of hinges
The number and type of hinges will depend on
the type and location of the doors. Generally,
interior doors will only need two pressed-steel
hinges, which should be 75mm pressed-steel
cranked butt hinges, unless there is a specific
need for another hinge type
Exterior doors are heavier and require three
hinges. Pressed steel will be strong enough for
flush doors. For panel doors, or extra
reassurance, cast iron will be needed
Brace door against frame and note hinge positions. Flush doors will have recesses marked out for hinges. If these match after trimming the door, mark top and bottom of recesses on frame

If the recesses are no longer in the right place,
or you have a panel door, you will need to
lengthen or create space for the hinges. Hold
hinge against door then trace around with craft
knife
Use gauge to mark thickness of hinge flap, then cut into the traced line with chisel. Make a series of cuts inside this rectangle, each 6mm apart. With flat side of chisel pointed downwards, carefully cut away unwanted wood
Holding the door open on wedges, screw hinge to frame. The heads of the screws should be exactly on a level with the hinge flap. If they are not, the protruding head will keep the door from closing
To prevent this, use a Black and Decker power drill with a twist bit to countersink the screw, or remove and replace it with a lower gauge size. While the door, frame and hinges are only connected by one screw each way, remove the wedges and see if the door will open and close smoothly. If not, you will have to reposition the hinges When the door is correctly positioned, add other screws. Your door is now fixed - an open and shut case






